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    • 专利摘要:
    process for the production of para-xylene a reforming process using a mid-pore zeolite under conditions to facilitate the conversion of paraffinic compounds c8 to para-xylene is provided. para-xylene is produced in concentrations higher than the thermodynamic equilibrium concentrations using the process.
    公开号:BR112013000710A2
    申请号:R112013000710-9
    申请日:2011-06-16
    公开日:2021-03-16
    发明作者:Cong-Yan Chen；Stephen J. Miller；James N. Ziemer；Ann J. Liang
    申请人:Chevron U.S.A. Inc.；
    IPC主号:
    专利说明:

    . “PROCESS FOR THE PRODUCTION OF PARA-XYLENE”
    FIELD OF THE INVENTION - The present invention relates to a process for the production of para-xylene from a paraffinic feed material containing C8. A selective shape catalyst comprising a mid-pore zeolite with a silica to alumina ratio of at least 40: 1 is used during the catalytic reaction.
    BACKGROUND Catalytic reform is one of the basic processes of oil refining to increase light hydrocarbon feed materials, often referred to as naphtha feed materials. Catalytic reform products may include high-octane gasoline useful as automobile fuel, aromatics (for example, benzene, toluene, xylenes and ethylbenzene) and / or hydrogen. Reactions typically involved in catalytic reform include dehydrocycling, isomerization and dehydrogenation of hydrocarbons in the naphtha range, with dehydrocycling and dehydrogenation of linear and slightly branched alkanes and dehydrogenation of cycloparaffins leading to the production of aromatics. / Dealkylation and hydrocracking during catalytic reform are generally undesirable due to the low value of the resulting light hydrocarbon products. Xylene is composed of three different isomers, para-xylene (PX), meta-xylene (MX). and ortho-xylene (OX). Of the xylene isomers, para-xylene (PX) is of particular value, since it is useful for the manufacture of terephthalic acid which is an intermediate in the manufacture of synthetic fibers. A current method for producing para-xylene is to use naphtha makeover, where mixed aromatics are produced. An aroma-containing stream can be separated and the stream used as a feed material for the production of para-xylene. Generally, para-xylene is produced in conjunction with other isomers of xylene and toluene. Purified toluene can be selectively or non-selectively disproportionate to produce para-xylene and benzene. Para-xylene can also be produced from mixed xylenes by isomerization followed by separation of para-xylene from the meta and ortho isomers. A known method for producing xylenes involves the alkylation of toluene with methanol over a solid acid catalyst. Alkylation of toluene with methanol on cation-exchanged zeolite Y has been described by, for example, Yashima et al. in the Journal of Catalysis 16, 273-280 (1970). Under optimized reaction conditions, the amount of paraxylene produced was approximately 50% by weight of the xylene product mixture. US Patent 7,119,239 and US Patent 7,176,339 disclose a process for producing xylenes from reformed. The process is carried out by methylation under conditions effective for methylation of the benzene / toluene present in the reformed to produce a resulting product having a higher xylene content than the reformed.
    - Quantities greater than the para-xylene balance can be produced by the process.
    US Patent 7,186,873 discloses a process for the production of xylenes from. reformed by reactive distillation.
    The process is carried out by methylation of the benzene / toluene present in the reformed in a reactive distillation zone and under reactive distillation conditions to produce a resulting product having a higher xylene content than the reformed one.
    Quantities greater than the para-xylene balance can be produced by the process.
    Given the higher demand for para-xylene compared to other xylene isomers, there is significant commercial interest in maximizing para-xylene production from —from any given source of Cs feed material.
    However, there are two major technical challenges to achieving this goal of maximizing paraxylene yield.
    Firstly, the four aromatic compounds Cs, para-xylene, meta-xylene, ortho-xylene and ethylbenzene are generally present in concentrations dictated by thermodynamic equilibria, where meta-xylene comprises about 60% by weight, para- — xylenocercade 14 % by weight, ortho-xylene about 9% by weight and ethylbenzene about 17% by weight of the aromatic compounds Cs.
    As a result, the yield of para-xylene is limited to any C flow; refinery, unless additional processing steps are used to increase the amount of para-xylene and / or to improve "para-xylene recovery efficiency.
    Second, aromatics C; they are difficult to separate due to their similar chemical structures and physical properties and identical molecular weights.
    A variety of methods are known to increase the concentration of paraxylene in a Cs aroma product stream.
    These methods normally involve recycling the product stream between a separation step, in which at least part of the —para-xylene is recovered to produce a depleted para-xylene stream, and a xylene isomerization step, in which the content of para-xylene from the depleted flow of para-xylene is returned to equilibrium concentration, typically by contact with a molecular sieve catalyst.
    However, the commercial utility of these methods depends on the efficiency, cost effectiveness and speed of the separation step, which, as discussed above, are complicated by the chemical and physical similarity of the different C isomers. A variety of methods are known in the art to purify paraxylene from less valuable xylene isomers and ethylbenzene.
    Fractional distillation is a method commonly used to separate different components in chemical mixtures.
    However, it is difficult to use conventional fractional distillation technologies to separate ethylbenzene (EB) and the different xylene isomers, because the boiling points of the four aromatics C; fall within a very narrow range, that is, around 136ºC to about 144ºC.
    In particular, the boiling points of para-xylene and EB are about 2 ° C separated, whereas the boiling points of para-xylene and meta-xylene are only about 1 ° C separated. As a result, large equipment, significant energy consumption and / or substantial recycling would be required for fractional distillation to provide effective separation of aromatic Cs. Another method for separating paraxylene from other isomers of xylene and ethylbenzene involves crystallizing para-xylene. US 5,811,629 discloses a process for purifying para-xylene from aromatics C; involving at least two stages of crystallization, as well as at least one recycling step and at least one additional separation step. The methods described above are time-consuming and expensive. It is desirable to increase the amount of para-xylene in the product stream in order to minimize the number of recycling and purification steps required to obtain pure para-xylene product.
    It has been found that the use of a low-acidity mid-pore zeolite catalyst with a silica to alumina ratio of at least about 40 to 1, increases the yield of para-xylene from a given paraffinic feed material Cs .
    SUMMARY OF THE INVENTION The present invention provides a process for producing para-xylene: comprising the steps of: providing a feed material containing C; which contains at least 10% by weight of paraffinic hydrocarbons C; for a reform reaction * zone containing a reform catalyst comprising a zeolite of —pornium having a molar ratio of silica to alumina of at least 200 and a crystallite size of less than 10 microns; contact feed material containing C; under reform reaction conditions in the reform reaction zone to produce para-xylene and meta-xylene in a para-xylene to meta-xylene weight ratio of at least 0.9; and separating the para-xylene from the meta-xylene.
    In another embodiment, the present invention provides a process for producing para-xylene comprising the steps of: contacting a hydrocarbon feed in which at least 50% by weight of said feed boils above 550º * F in a first reaction zone comprising a catalyst hydrocracking under hydrocracking conditions to form an effluent; separating the effluent into at least a fraction containing C8 comprising at least 10% by weight of C8 paraffinic hydrocarbons; supplying the fraction containing C8 to a second reaction zone; contact the fraction containing C8 under reform reaction conditions with a reform catalyst comprising a medium pore zeolite having a molar ratio of silica to alumina of at least 200, a crystallite size of less than 10 microns and an alkaline content of less than 5,000 ppm in a second reaction zone to produce a product flow comprising para-xylene and meta-xylene, where the ratio of para-xylene to meta-xylene is at least 0.9; and separating the para-xylene from the product stream.
    : BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic diagram of an embodiment of the invention. : DETAILED DESCRIPTION Although the invention is susceptible to several modifications and alternative forms, specific modalities of it are described in detail here. It should be understood, however, that the present description of specific modalities is not intended to limit the invention to the particular forms disclosed, but, on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as as defined by the appended claims.
    The present invention relates to a process for increasing or maximizing the production and / or yield of para-xylene (PX) in chemical plants and refineries, where feed materials comprising paraffinic compounds C; are separated, produced and / or processed. The present invention also relates to a product containing para-xylene produced by such a process or in such a factory. In one embodiment, the process of the invention uses a feed material in the boiling range of naphtha comprising at least about 10% by weight of C paraffinic hydrocarbons. In one mode, the feed material can boil in the range of about 50ºF to about 550ºF and more typically in the range of about 70ºF to about 450ºF. . The present invention provides a process for making para-xylene from a paraffinic feed material containing C;. In one embodiment, "paraffinic feed material containing C; 3" is understood to mean a feed material generally containing at least about 5% by weight of paraffinic hydrocarbons C, more typically at least about 10% by weight. weight of paraffinic hydrocarbons C, and often at least about 12% by weight of paraffinic hydrocarbons Cs, and even at least about 15% by weight of paraffinic hydrocarbons Cs. In a separate embodiment, by “paraffinic feed material containing Cs "means a feed material generally containing at least about 40% by weight of paraffinic hydrocarbons C; and, more typically, at least about 50% by weight of paraffinic hydrocarbons C; and often at least about 60% by weight of paraffinic hydrocarbons Cs. The paraffinic feed material containing C; also generally contains less than 20% by weight of C.5 + hydrocarbons, more typically less than 10% by weight of C, + hydrocarbons and often less than 5% by weight of C, +, hydrocarbons and even less than 1% by weight of Ciot hydrocarbons. In general, the presence of aromatics in the diet, including C isomers; para-xylene, meta-xylene, ortho-xylene and / or ethylbenzene is not harmful to the process. For example, the feed material can contain up to 1% by weight of para-xylene, up to 2% by weight of para-xylene, or even larger amounts of para-xylene. In embodiments, the feed material contains in the range of 0 to 2% by weight of para-xylene. In general, the feed material containing Cs can be a naphtha. direct cycle or its fractions or hydrocracker naphtha, for example, a C cut; downstream of the fractionation column of a hydrocracker unit. In another embodiment, an effluent from one or more stages of naphtha reform from a multistage reformer is separated by fractional distillation to give at least a fraction containing at least 10% by weight of paraffinic hydrocarbons Cs. The paraffinic feed material C; it has a boiling range of about 50ºF to about 550ºF and, frequently, from about 70ºF to about 450ºF. The feed material containing C; —Paraffinic may comprise, for example, direct cycle naphtha, paraffinic aromatic extraction or adsorption and feed containing Cs-Cio paraffin, bioderivated naphtha, hydrocarbon synthesis process naphtha, including Fischer-Tropsch and methanol synthesis , as well as naphtha products from other refinery processes, such as hydrocracking or even conventional reform.
    In the process of the invention, the paraffinic feed material containing C; it is contacted with a catalyst containing a mid-pore zeolite under reaction: reforming conditions. The catalyst is such that the molar ratio of para-xylene to meta-xylene in the product is greater than the PX / MX thermodynamic equilibrium ratio. In comparison to a thermodynamically balanced xylene mixture in which the ratio of para-xylene to meta-xylene is approximately 0.5: 1, the process described here provides a product having a higher ratio of para-xylene to meta-xylene that 0.9: 1. In illustrative embodiments, the product has a molar ratio of para-xylene to meta-xylene greater than 1: 1, or greater than 1.1: 1 or even greater than 1.2: 1. The improved yield of para-xylene reduces the cost of production and also minimizes the cost of separating para-xylene from other isomers of xylene and ethylbenzene, which is the most expensive step in many methods currently employed to produce para-xylene.
    Definitions The following terms will be used throughout the specification and will have the following meanings, unless otherwise stated.
    As used herein, the terms "hydrocarbon" or "hydrocarbonaceous" or "oil" are used interchangeably to refer to carbonaceous material originating from crude oil, natural gas or biological processes.
    As used herein, "VIB Group" or "VIB Group metal" refers to one or more metals, or compounds thereof, selected from the Chemical Abstract Services Periodic Table VIB Group. The Chemical Abstract Services Periodic Table can be found, for example, behind the cover of the CRC Handbook of Chemistry and Physics, 81st Edition, 2000-
    2001.
    3 As used herein, "Group VIII" or "Group VIII metal" refers to one or more metals or their compounds selected from Group VIIl of the Chemical Abstract "Services Periodic Table.
    Hydrocracking is a chemical reaction of liquid feed materials, including hydrocarbons, petroleum and other biologically derived material, in the presence of hydrogen and one or more catalysts, resulting in product molecules having reduced molecular weight in relation to that of liquid feed materials. Additional reactions, including olefin and aromatic saturation and removal of heteroatom (including oxygen, nitrogen, sulfur and halogen) may also occur during hydrocracking.
    Reformation is a chemical reaction of liquid feed materials, including hydrocarbons, petroleum and other biologically derived material, in the presence of one or more catalysts resulting in product molecules, such as automobile fuel, aromatics (eg, benzene, toluene, xylenes and ethylbenzene) and / or hydrogen. Reactions typically involved in catalytic reform include dehydrocycling, isomerization and dehydrogenation of hydrocarbons in the naphtha range, with dehydrocycling and dehydrogenation; of linear and slightly branched alkanes and dehydrogenation of cycloparaffins leading to the production of aromatics. S As used herein, a paraffin refers to a saturated, non-cyclic, linear or branched hydrocarbon. For example, a Cs paraffin is a non-cyclic, linear or branched hydrocarbon having 8 carbon atoms per molecule. Normal octane, methylheptanes, dimethylhexanes, trimethylpentanes are examples of C paraffins. A paraffin-containing feed comprises saturated non-cyclic hydrocarbons, such as normal paraffins, isoparaffins and mixtures thereof.
    As used herein, a naphthene is a type of alkane having one or more rings of carbon atoms in its chemical structure. In modalities, naphthene is a non-aromatic, cyclic hydrocarbon. In some embodiments, naphthene is saturated. In some of these modalities, naphthene is a saturated, cyclic, non-aromatic hydrocarbon with a range of 5 to 8 carbon atoms in the cyclic structure.
    As used here, naphtha is a boiling distilled hydrocarbon fraction within the range of 50º to 550ºF. In some modalities, naphtha boils within the range of 70º to 450ºF, and more typically in the range of 80º to 400ºF, and often within the range of 90º to 360ºF. In some modalities, at least 85% by volume of naphtha boils within the range of 50º to 550ºF and, more typically, within the range of 70º to 450ºF. In modalities, at least 85% by volume of naphtha are in the range of C, - Cro and, more typically, in the range of Cs5-C ,,, and often in the range of C3-C1o. Naphtha may include, for example, direct cycle naphtha, aromatic extraction paraffinic rafines or
    : adsorption, feeds containing Cs-C1o paraffin, bio-derived naphtha, hydrocarbon synthesis processes naphtha, including Fischer-Tropsch and methanol synthesis processes:: as well as naphtha from other refinery processes, such as hydrocracking or conventional reform.
    Ss As disclosed herein, boiling point temperatures are based on the standard test method ASTM D-2887 for boiling range distribution of oil fractions by gas chromatography, unless otherwise indicated. The average boiling point is defined as the boiling temperature of 50% by volume, based on simulated ASTM D-2887 distillation.
    As disclosed herein, the carbon number values (i.e., Cs, Cs, Ca, Cs € similar) of hydrocarbons can be determined by standard gas chromatography methods.
    Unless otherwise specified, the feed rate for a catalytic reaction zone is reported as the feed volume per hour per volume of catalyst. In effect, the feed rate, as disclosed here, called the net hourly space velocity (LHSV), is reported in reciprocal hours (ie, h ”).
    À The term “ratio of silica to alumina” refers to the molar ratio of silicon oxide (SiO2) to aluminum oxide (A1203). ICP analysis can be used to determine the. ratio of silica to alumina.
    As used herein, the value for octane refers to the search octane number (RON), as determined by ASTM D2699-09.
    As used herein, the amount of pressure in psig units (pounds per square inch) is reported as "gauge" pressure, that is, the absolute pressure minus the ambient pressure, unless otherwise indicated. The amount of pressure in units or psi (pounds per square inch) or kPa (kilopascals) is reported as absolute pressure, unless otherwise stated.
    As used here, "penultimate stage" does not necessarily refer to the second to the last stage in a multi-stage reform process, but rather refers to a stage preceding at least one additional stage. As used here, “final stage” does not necessarily refer to the last stage of a multi-stage reform process, but rather refers to the stage after a penultimate stage.
    The equilibrium reaction for converting toluene to xylene and benzene products typically yields about 24% by weight of para-xylene (PX), about 54% by weight of meta-xylene (MX) and about 22% by weight of ortho-xylene (OX) between xylenes. For a more complete description of distributions of equilibrium products for xylene isomerization see R.D. Chirico and W.V. Steele, “Thermodynamic Equilibria in xylene isomerization. 5. Xylene isomerization equilibria from thermodynamic studies and reconciliation of calculated and experiment! product distributions ”, Journal of Chemical Engineering Data, 1997, 42 (4), '784-790, hereby incorporated by reference in its entirety. É The catalysts employed in the process of the invention can be used in the form of pills, pellets, granules, broken fragments or various special forms, arranged as a fixed bed within a reaction zone, and the loading material can be passed through it in the liquid, vapor or mixed phase, and in an upward, downward or radial flow. Alternatively, they can be used in moving beds or in fluidized solid processes, in which the filler material is passed upwards through a turbulent bed of finely divided catalyst. However, a fixed bed system or a dense phase mobile bed system is preferred due to the lower friction losses of the catalyst and other operational advantages. In a fixed bed system, the feed can be preheated (by any suitable heating means) to the desired reaction temperature and then passed to a reaction zone containing a fixed catalyst bed. This reaction zone can be one or more separate reactors.
    Hydrocracking: The hydrocracking reaction zone is maintained in sufficient conditions to effect a conversion of the boiling range from the hydrocarbon feed to the hydrocracking reaction zone, so that the hydrocracked liquid recovered from the hydrocracking reaction zone has a range boiling point standard! below the boiling point range of the feed. The hydrocracking step reduces the size of hydrocarbon molecules, hydrogenate olefin bonds, hydrogenate aromatics and removes traces of heteroatoms resulting in an improvement in the base or fuel oil product quality.
    The hydrocracking catalyst generally comprises a cracking component, a hydrogenation component and a binder. Such catalysts are well known in the art. The cracking component can include an amorphous silica / alumina phase and / or a zeolite, such as a Y or USY type zeolite. If present, the zeolite is at least about 1 weight percent based on the total weight of the catalyst. A hydrocracking catalyst containing zeolite generally contains in the range of 1% by weight to 99% by weight of zeolite, and more typically in the range of 2% by weight to 70% by weight of zeolite. Actual amounts of zeolite, of course, will be adjusted to meet catalytic performance requirements. The binder is usually silica or alumina. The hydrogenation component will be a Group VI, Group VII, or Group VI11 metal or oxides or sulfides thereof, preferably one or more of molybdenum, tungsten, cobalt or nickel, or the sulfides or oxides thereof. If present in the catalyst, these hydrogenation components generally comprise from about 5% to about 40% by weight of the catalyst. Alternatively, platinum group metals, especially platinum and / or palladium, may be present as the hydrogenation component, either alone or in combination with molybdenum, tungsten, cobalt or nickel-based hydrogenation components. If present, the metals in the platinum group will generally comprise from about 0.1% to about 2% by weight of the catalyst.
    The process of the invention can employ a wide variety of hydrocarbon feed materials from many different sources, such as crude oil, virgin oil fractions, oil recycle fractions, shale oil, liquefied coal, tar sand oil , normal alphaolefin synthetic paraffins, recycled plastic feed materials, petroleum distillates, solvent-de-asphalted petroleum residues, shale oils, coal tar distillates, hydrocarbon feed materials derived from plant, animal and / or sources algae and combinations thereof. Other feed materials that can be used in the process of the invention include synthetic feeds, such as those derived from a Fischer Tropsch process. Other suitable feed materials include those heavy distillates normally defined as heavy straight cycle gas oils and heavy cracked cycle oils, as well as conventional catalytic and fluid A: fluid cracking feeds. In general, the feed can be any feed material containing carbon susceptible to catalytic hydroprocessing reactions, particularly hydrocracking and / or reforming reactions. A suitable liquid hydrocrailer feed material is a vacuum diesel oil boiling in a temperature range above about 450ºF (232ºC) and, more typically, within the temperature range of 550º to 1100ºF (288 to 593ºC). In - embodiments, at least 50% by weight of the hydrocarbon feed material boils above 550ºF (288ºC). The term liquid refers to hydrocarbons that are liquid under ambient conditions.
    The liquid hydrocracker feed material that can be used in the present invention contains impurities such as nitrogen and sulfur, at least some of which are removed from the hydrocarbon feed material in the hydrocrack zone. Nitrogen impurities in the hydrocarbonaceous feed material may be present as organonitrogen compounds in amounts greater than 1 ppm. Sulfur impurities may also be present. Feeds with high levels of nitrogen and sulfur, including those containing up to 0.5% by weight (emails) of nitrogen and up to 2% by weight and above sulfur, can be treated in the present process. However, feed materials that are rich in asphaltenes and metals will generally require some kind of pretreatment, such as in a hydrotreating operation, before they are suitable for use as a feed material for the hydrocracking process step. A suitable liquid hydrocarbon feed material S generally contains less than about 500 ppm asphaltenes, more typically, less than about 200 ppm asphaltenes, and often - less than about 100 ppm asphaltenes.
    According to one embodiment, the hydrocarbonaceous feed material is placed in contact with the hydrocracking catalyst in the presence of hydrogen, usually in a fixed bed reactor in the hydrocracking reaction zone. The conditions of the hydrocracking reaction zone may vary according to the nature of the feed, the desired quality of the products and the particular facilities of each refinery. Hydrocracking reaction conditions include, for example, a reaction temperature within the range of 450ºF to 900ºF (232ºC to 482ºC) and, typically, a reaction temperature in the range of 650ºF to 850ºF (343ºC to 454ºC); a reaction pressure within the range of 500 to 5000 psig (3.5 to 34.5 MPa) and, typically, a reaction pressure in the range of 1500 to 3500 psig (10.4 to 24.2 MPa); a liquid reagent feed rate, in terms of hourly spatial liquid velocity (LHSV), within the range of 0.1 to 15 h ”(v / v), typically in the range of 0.25 to 2.5 h” "; and rate of hydrogen feed, in terms of Hy / hydrocarbon ratio, within the range of: 500 to 5,000 standard cubic feet per barrel of liquid hydrocarbon feed (89.1 to 445mº Hymº of feed). it is then separated into several boiling range fractions.The separation is typically carried out by fractional distillation preceded by one or more vapor-liquid separators to remove hydrogen and / or other waste gases.
    In some situations, the hydrocracking reaction conditions are established to achieve a target conversion of the hydrocarbon feed material within the hydrocracking reaction zone. For example, hydrocracking reaction conditions can be adjusted to achieve a conversion greater than 30%. As an example, the target conversion can be greater than 40% or 50% or even 60%. As used herein, the conversion is based on a reference temperature such as, for example, the minimum boiling point temperature of the hydrocracker feed. The extent of conversion refers to the percentage of boiling feed above the reference temperature that is converted to products boiling below the reference temperature.
    The hydrocracking reaction zone containing the hydrocracking catalyst may be contained within a single reactor vessel, or it may be contained in two or more reactor vessels connected together in fluid communication in a series arrangement. In modalities, hydrogen and hydrocarbon feed are supplied to the hydrocracking reaction zone in combination. Additional hydrogen can be supplied in various positions along the length of the zone: reaction to maintain an adequate supply of hydrogen to the zone. In addition, the relatively fresh hydrogen added over the length of the reactor can serve to absorb some of the heat energy within the zone and help maintain a relatively constant temperature profile during the exothermic reactions that occur in the reaction zone.
    The catalysts within the hydrocracking reaction zone can be of a single type. In embodiments, multiple types of catalysts can be mixed in the reaction zone, or they can be placed on separate catalyst layers to provide a specific catalytic function that provides improved operation or improved product properties. The catalyst can be present in the reaction zone in a fixed bed configuration, with the hydrocarbon feed passing either upwards or downwards through the zone. In modalities, the hydrocarbon feed passes in co-current with the hydrogen feed within the zone. In other modalities, the hydrocarbon feed passes in countercurrent to the hydrogen feed within the zone.
    í The effluent from the hydrocracking reaction zone is the total of materials that. they pass the hydrocracking reaction zone and generally include materials - normally liquid hydrocarbons, hydrocarbon reaction products normally gas phase, one or more of H, S, NH; and HO of the reaction of heteroatoms with hydrogen in the reaction zone and unreacted hydrogen.
    In general, the effluent from the hydrocracking reaction zone is first processed to recover at least a portion of the unreacted hydrogen in one or more initial separation steps, using flash separation or fractional distillation processes. These initial separation steps are well known, and their design and operation are dictated by specific process requirements. The flash separation steps are generally operated at a pressure within the ambient pressure range up to the pressure of the hydrocracking reaction zone and at a temperature within the range of 100ºF to the temperature of the hydrocracking reaction zone.
    At least a portion of the effluent from the hydrocracking reaction zone is separated by fractional distillation into several fractions based on the initial and final boiling points of the components. In modalities, the separation is carried out in an atmospheric distillation column operated at a pressure approximately equal to or slightly higher than the ambient pressures, including a pressure of O psig at 100 psig. Distillation fractions from an atmospheric column may include one or more C, + Cs5-Cs fractions and one or more C, + fractions, with each fraction being distinguished by a unique boiling point range. Such atmospheric distillation processes are well known.
    In modalities, the fraction of residues from atmospheric distillation is additionally separated: in a vacuum distillation column operated at subatmospheric pressure. Distilled fractions of vacuum distillation include one or more fractions of vacuum diesel boiling within a range of approximately 500º to 1100ºF. In general, a fraction of distillate recovered from the distillation is in the vapor phase under the conditions of distillation, but in the liquid phase under ambient conditions; a gaseous aerial fraction recovered from the distillation is in the vapor phase under the conditions of distillation and also in the vapor phase under the ambient conditions; and a residual fraction recovered from the distillation remains in the liquid phase under the conditions of the distillation.
    In embodiments, the paraffin feed material containing C; it is a hydrocracked naphtha. An exemplary hydrocracked naphtha that is useful in the process is recovered from the atmospheric distillation of at least a portion of the effluent from the hydrocracking reaction zone. Examples of hydrocracked naphtha that are recovered from atmospheric distillation generally have a normal boiling point range within the range of 50º to 550ºF and, more typically, within the range of 70º to 450ºF. The distillation can generally be operated to produce a flow of naphtha comprising at least 60%: by weight of hydrocarbons C, to Cio, more typically at least 70% by weight of Ê hydrocarbons C, to C, and often at least 80% by weight of hydrocarbons C, aCur In embodiments, the distillation can generally be operated to produce a flow of naphtha comprising at least 60% by weight of hydrocarbons C; to C, more typically at least 70% by weight of Cs to C hydrocarbons, and often at least 80% by weight of Cs hydrocarbons; a Ca. In embodiments, the distillation can generally be operated to produce a flow of naphtha comprising at least 60% by weight of C hydrocarbons, to Cs, more typically at least 70% by weight of C hydrocarbons; to C; and, frequently, at least 80% by weight of Cs to Cs hydrocarbons.
    In one embodiment, hydrocracked naphtha generally contains at least about 5% by weight of paraffinic hydrocarbons Cs, more typically at least about 10% by weight of paraffinic hydrocarbons C; and, frequently, at least about 12% by weight of Cs paraffinic hydrocarbons or at least about 15% by weight of Cs paraffinic hydrocarbons. In a separate embodiment, hydrocracked naphtha generally contains at least about 40% by weight of paraffinic hydrocarbons Cs, more typically at least about 50% by weight of paraffinic hydrocarbons C; and often at least about 60% by weight of paraffinic hydrocarbons Cs. The adaptation of hydrocracked naphtha to yield a desired content of paraffinic hydrocarbon Cs is achieved, at least in part, by the selection of the distillation project and operational parameters.
    In embodiments, hydrocracked naphtha contains less than 10% by weight of aromatics, more typically less than 5% by weight of aromatics and often less than 2% by weight of aromatics.
    In embodiments, hydrocracked naphtha contains less than 1,000 ppm of sulfur, more typically less than 100 ppm of sulfur and often less than 10 ppm of sulfur and even less than 1 ppm of sulfur.
    In embodiments, hydrocracked naphtha contains less than 1000 ppm of nitrogen, more typically less than 100 ppm of nitrogen and often less than 10 ppm of nitrogen and even less than 1 ppm of nitrogen.
    In modalities, hydrocracked naphtha has an octane number of less than 90, more typically less than 85, often less than 80 and even less than 75. Reform The reform catalyst is selected to provide high selectivity for the production of aromatic compounds at reduced pressure, which increases the selectivity of dehydrocyclization of paraffin Cs to Cs, while maintaining low rates of catalyst fouling.
    In embodiments, the reforming catalyst comprises at least one mid-pore zeolite.
    The molecular sieve is a porous inorganic oxide, characterized by a crystalline structure that provides pores of a specified geometry: depending on the particular structure of each molecular sieve.
    The phrase “medium pore”, as used here, means having a crystallographic free diameter in the range of about 3.9 to about 7.1 Angstrom, when the porous inorganic oxide is in calcined form.
    The free crystallographic diameters of the molecular sieve channels are published in “Atlas of Zeolite Framework Types", Fifth revised edition, 2001, by Ch.
    Baeriocher, W.M.
    Meier and D.H.
    Olson, Elsevier, pp 10-15, which is incorporated herein by reference.
    Non-limiting examples of mid-pore zeolites include ZSM-5, ZSM-11, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48 MCM-22, SSZ-20, SSZ-25, SSZ-32, S8Z-35, SSZ-37, SSZ- 44, SSZ-45, SSZ-47, SSZ-58, SSZ-74, SUZ-4, EU-1, NU-85, NU-87, NU- S8, IM-5, TNU-9, ESR-10, TNU-10 and their combinations.
    In modalities, the mid-pore zeolite is a zeolite that is a crystalline material that has three-dimensional structures composed of - tetrahedral units (TO,., T = Si, Al, or another tetrahedrally coordinated atom) connected through oxygen atoms.
    A mid-pore zeolite that is useful in the present process includes ZSM-5. Various references disclosing ZSM-5 are provided in US Patent 4,401,555 to Miller.
    Additional disclosure about the preparation and properties of high silica ZSM-5 can be found, for example, in US Patent 5,407,558 and US Patent 5,376,259. In embodiments, the reforming catalyst includes a silicate having a form of ZSM-5 with a molar ratio of SIO / M2O; at least 40: 1; or at least 200: 1 or at least 500: 1, or even at least 1000: 1; where M is selected from Al, B or Ga.
    In embodiments, the ZSM-5 has a molar ratio of silica to alumina of at least 40: 1, or at least 200: 1, or at least 500: 1, or even at least 1000: 1. The silicate. which is useful is further characterized as having a crystallite size of less than 10 æm, or less than 5 æm or even less than 1 æm. Methods for determining crystallite size using, for example, Scanning Electron Microscopy, are well known. The silicate which is useful is also characterized as having at least 80% crystallinity, or at least 90% crystallinity, or at least 95% crystallinity. Methods for determining crystallinity using, for example, X-ray diffraction are well known.
    Strong acidity is undesirable in the catalyst because it promotes cracking resulting in lower selectivity for Cs + liquid product. To reduce acidity, a silicate containing alkali metal and / or alkaline earth metal cations is useful for reforming naphtha. Alkali or alkaline earth metal cations can be incorporated into the catalyst during or after the synthesis of the molecular sieve. Suitable molecular sieves are characterized by having at least 90% of the acidic sites or at least 95% of the acidic sites, or at least 99% of the acidic sites being neutralized by the introduction of alkaline or alkaline earth cations. In one embodiment, the mid-pore zeolite contains less than 5,000 ppm alkaline. Such molecular sieves are. disclosed, for example, in US Patent 4,061,724, US Patent 5,182,012 and US Patent 5,169,813. These patents are hereby incorporated by reference, in particular with regard to the description, preparation and analysis of molecular sieves having specified silica to alumina molar ratios, having a specified crystallite size, having a specific crystallinity and having an alkaline content and / or specified alkaline earth.
    In modalities, the silicate is a medium pore zeolite type ZSM-5. In some of these modalities, silicate is silicalite, a form of very high ratio of silica to alumina from ZSM-5. In embodiments, silicalite has a molar ratio of silica to alumina of at least 40: 1, or at least 200: 1, or at least 500: 1, or even at least 1000: 1. Various references that disclose silicalite and ZSM-5 are provided in the US Patent
    4,401,555 to Miller and US Patent 6,063,723 to Miller. These references include the aforementioned US Patent 4,061,724 to Grose et al ... US Patent reissued 29,948 to Dwyer et al.,. Flanigen et al., Nature, 271, 512-516 (February 9, 1978), which discuss the physical and adsorption characteristics of silicalite; and Anderson et al., J. Catalysis 58, 11-14-130 (1979), which discloses catalytic reactions and sorption measurements performed on ZSM-5 and silicalite. Disclosures in these publications are hereby incorporated by reference.
    Other zeolites that can be used in the process of the present invention include those listed in US Patent 4,835,336, namely: ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM- 48 and other similar materials.
    ZSM-5 is more particularly described in US Patent 3,702,886 and US Patent Re 29,948, all of which is incorporated herein by reference. ZSM-11 is more particularly described in US Patent 3,709,979 the entire content of which is incorporated herein by reference. ZSM-12 is more particularly described in US Patent 3,832,449, the total content of which is incorporated herein by reference. ZSM-22 is more particularly described in US Patents 4,481,177; 4,556,477 and EP Patent 102,716, the entire contents of each of which are expressly incorporated herein by reference. ZSM-23 is more particularly described in US Patent 4,076,842, the total content of which is incorporated herein by reference. ZSM-35 is more particularly described in US Patent 4,016,245, the total content of which is incorporated herein by reference, ZSM-38 is more particularly described in US Patent 4,046,859, the total content of which is incorporated herein by reference. ZSM-48 is more particularly described in US Patent 4,397,827 the entire content of which is incorporated herein by reference. : In modalities, the crystalline silicate can be in the form of a borosilicate, where 'boron replaces at least a portion of aluminum in the most typical form of - aluminosilicate. Borosilicates are described in US Patents 4,268,420; 4,269,813 and
    4,327,236 for Klotz, the disclosures of these patents are incorporated herein, particularly that disclosure which refers to the preparation of borosilicate. In a suitable borosilicate, the crystalline structure is that of ZSM-5 in terms of standard X-ray diffraction. Boron in borosilicates type ZSM-5 takes the place of aluminum which is present in the most typical crystalline aluminosilicate structures ZSM-5. Borosilicates contain boron instead of aluminum, but there are usually some amounts of aluminum traces present in crystalline borosilicates. Even more crystalline silicates that can be used in the present invention are ferrosilicates, as disclosed, for example, in US Patent 4,238,318, galossilicates, as disclosed, for example, in US Patent 4,636,483, and chromosilicates as disclosed, for example, in US Patent 4,299,808. The reform catalyst also contains one or more Group VIII metals, for example, nickel, ruthenium, rhodium, palladium, iridium or platinum. In modalities, Group VIII metals include iridium, palladium, platinum or a combination thereof. These metals —are more selective with regard to dehydrocycling and are also more stable under dehydrocycling reaction conditions than other Group VIII metals. When used in the reforming catalyst, these metals are generally present in the range between 0.1% by weight and 5% by weight or between 0.3% by weight and 2.5% by weight. The S catalyst can also comprise a promoter, such as rhenium, tin, germanium, cobalt, nickel, iridium, tungsten, rhodium, ruthenium, or combinations thereof. In an illustrative embodiment, the catalyst comprises in the range of 0.1% by weight to 1% by weight of platinum and in the range 0.1% by weight to 1% by weight of rhenium.
    In forming the reforming catalyst, the crystalline molecular sieve is preferably attached to a matrix. Satisfactory matrices include inorganic oxides, including alumina, silica, naturally occurring and conventionally processed clays, such as bentonite, kaolin, sepiolite, atapulgite and haloisite.
    The actual reaction conditions employed in the process of the invention will depend, at least in part, on the feed used, whether highly aromatic, paraffinic or naphthenic. The reaction conditions of temperature, pressure, hydrocarbon to hydrogen ratio and LHSV can be fine-tuned in order to maximize the production of para-xylene.
    The process for producing para-xylene includes reforming naphtha on a silicate catalyst. In one embodiment, the process of the invention for producing para-xylene can be incorporated into a multi-stage naphtha reform process. The naphtha reform conditions can be chosen in such a way that the feed material used: in the process of the invention comprises at least about 10% of hydrocarbons. paraffinic Cs. For example, the effluent of a penultimate stage of a reform process: of multiple stages, in which the effluent contains at least about 5% by weight of paraffinic hydrocarbons C ;, or at least about 10% by weight of hydrocarbons paraffinic Cs, or at least about 12% by weight of paraffinic hydrocarbons C ;, or even at least about 15% by weight of paraffinic hydrocarbons C; can be contacted with the catalyst used in the process of the present invention in a separate stage under paraxylene formation reaction conditions, including a temperature in the range of about 800ºF to about 1100ºF, a pressure in the range of about 1 to about 1000 psig, or about 0 psig to about 350 psig and a feed rate in the range of about 0.1 h to about 20 h ”LHSV. Hydrogen can be added as an additional feed to the stage at which para-xylene is produced, if necessary. Hydrogen can be generated by the process of the invention, depending on the raw material. This hydrogen can be recycled to the reformer as an additional economic benefit. The process of the invention can be operated under conditions to maintain a Hy / hydrocarbon molar ratio in the range of 0.5: 1 to 10: 1. An H2 / hydrocarbon molar ratio in the range of 1: 1 to 4: 1 is exemplary.
    In another embodiment, the process of the invention to produce para-xylene can be incorporated into a multi-stage naphtha reform process after a separation stage, for example, after a fractional distillation of a penultimate stage effluent. For example, the effluent from a penultimate stage of a process of: multi-stage naphtha reform can be separated into at least one flow containing: Cs by processes such as fractional distillation. The flow containing C; comprises at least about 5% by weight of paraffinic hydrocarbons Cs or at least about 10% by weight of paraffinic hydrocarbons Cs or at least about 12% by weight paraffinic hydrocarbons C ;, or even about 15% by weight of paraffinic hydrocarbons Cs. This flow can be contacted with the catalyst used in the process of the invention in a separate stage under paraxylene formation reaction conditions, as described above.
    In one embodiment, the process of the present invention can be isolated. By "isolated" is meant that the process of the invention is carried out in a separate reactor. Exemplarily, non-limiting examples of raw materials comprising at least about 10% by weight of paraffinic hydrocarbons C; include a fraction of naphtha from a hydrocracking reactor, fractions of straight cycle naphtha, naphtha derived from — catalytic fluid cracking or combinations thereof.
    In yet another embodiment, the process of the invention can be integrated into a hydrocracking process. The hydrocracker can directly supply the material: paraffinic feed containing Cs for the process of the invention. Usually, one. hydrocrailer can use a variety of hydrocarbon feed materials, such as gas oils and heavy oils. A typical diesel comprises a substantial portion of boiling point hydrocarbon components above about 550 ° F, usually at least about 50 weight percent boiling point above 550 ° F. A typical vacuum diesel usually has a boiling point range between about 600ºF and about 1050ºF. Hydrocarbon feed materials that can be subjected to hydrocracking by the hydrocracker include all mineral oils and synthetic oils (eg shale oil, bituminous sand products, etc.) and their fractions. Illustrative hydrocarbon feed materials include those comprising boiling point components above 550 ° F, such as atmospheric gas oils, vacuum gas oils, vacuum and atmospheric asphalt residues, hydrotreated residual oils, coking distillates, direct cycle distillates, oils derived from direct pyrolysis, high-boiling synthetic oils, various petroleum distillates, cycle oils and catalytic cracker distillates. The person skilled in the art will appreciate that the scope of the present process encompasses a number of specific hydrocracker process configurations, including single-stage and two-stage hydrocracking, including one-time feeding and recycling operation and including the presence or absence of one or more further distillation stages, including atmospheric pressure distillation and vacuum distillation.
    Reference is now made to an embodiment of the invention illustrated in Fig. 1. One: the hydrocarbon feed material 2 which boils above about 550 ° F passes into reaction zone 10 and is contacted with a hydrocracking catalyst. The reaction zone 10 can contain one or more beds of the same or different catalyst. O - hydrocracking of hydrocarbon feed material 2 in contact with a hydrocracking catalyst in reaction zone 10 is conducted in the presence of hydrogen and, preferably, in hydrocracking conditions that include a temperature of about 450ºF (232ºC) at about 900ºF (482ºC), a pressure of about 500 psig to about 5000 psig, a space speed! hourly liquid (LHSV) of about 0, 1 about 15 hours, ”and a hydrogen circulation rate of about 500 to about 5000 standard cubic feet per barrel. Hydrogen is introduced through a fresh hydrogen feed 4 and hydrogen recycle circuit 42. Effluent 12 from hydrocracking reaction zone 10 comprises paraffinic hydrocarbons Cs. In the embodiment illustrated in Fig. 1, the effluent is separated at separation zone 20 in a flow containing hydrogen 22, one or more light flows 24 (comprising, for example, C hydrocarbons;), a flow of hydrocarbons containing Cs 26 (comprising at least about 10% by weight of paraffinic hydrocarbons: Cs) and one or more heavy flows 28 (which comprise, for example, Cs hydrocarbons): and a waste stream 29. In modalities, this separation occurs in a zone of single separation using a fractionation column. In other embodiments, this separation is done in sequential zones, with hydrogen and, optionally, the flow of C,., Separated in one or more zones of preliminary separation, before the separation of the flow of hydrocarbon containing C; 26 and heavy flow 28. Unreacted material can be recycled back to reaction zone 10 or passed to an optional second reaction zone for further cracking The hydrocarbon flow containing C; comprising at least about 10% by weight of paraffinic hydrocarbons C; is passed to a reform reaction zone 40. Paraffinic hydrocarbons C; they can even be heated before being passed to the para-xylene reaction zone. In the process of the invention, the paraffinic feed stream C; is contacted with a catalyst comprising a silicalite molecular sieve having a molar ratio of silica to alumina of at least about 40 to 1. The reaction conditions for the para-xylene reaction zone include a pressure between O psig at 350 psig, a temperature between 800 to 1100ºF and a flow rate between 0.1 h and 20 h of LHSV.
    The product flow 44 of the para-xylene reaction zone 40 comprises - aromatic hydrocarbons Cs including para-xylene and meta-xylene in a para-xylene to meta-xylene weight ratio of at least 0.9. In embodiments, the weight ratio of para-xylene to meta-xylene is at least 1.0 or at least 1.1 or at least 1.2. The para-xylene reaction zone also produces hydrogen 42. This hydrogen can be: recycled to the hydrocracker reaction zone 10. The generation of hydrogen by the process of the invention provides an economic benefit by minimizing the additional hydrogen needed for the reaction zone. hydrocracking reaction. The para-xylene in the product stream 44 can be separated by any appropriate method, such as by passing it through a water condenser and subsequently passing the organic phase through a column in which the chromatographic separation of the xylene isomers is realized. Another method for separating para-xylene from other isomers and hydrocarbon compounds is crystallization, in which the product containing para-xylene is cooled to produce predominantly para-xylene crystals, the flow containing para-xylene 54 is removed by any means suitable such as filtration and / or centrifugation. The remaining hydrocarbons can be recycled as Cs feed material for the process of the invention. The para-xylene thus formed can be separated as described above by means of filtration and / or centrifugation, for example. The depleted product stream of —para-xylene 52 can then be recycled back to the reform reaction zone for further processing.
    The process of the invention can be repeated in subsequent reaction rounds until: that the feed material containing C; is depleted of paraffinic hydrocarbons at C8, so that the feed material comprises at least 5% by weight of paraffinic hydrocarbons Cs.
    The following examples are presented to exemplify embodiments of the invention, but are not intended to limit the invention to specific embodiments. Unless otherwise stated, all parts and percentages are by weight. All numerical values are approximate. When numerical ranges are given, it should be understood that modalities outside the declared ranges may still fall within the scope of the invention. Specific details described in each example should not be interpreted as necessary aspects of the invention.
    EXAMPLES Example 1.
    A naphtha feed material comprising more than 10% C8 paraffinic hydrocarbons, with simulated ASTM D-2887 distillation shown in Table 1, was used as feed for the process of the invention and the following comparative examples (IBP = boiling point initial, EP = final boiling point). The composition of the feed material was characterized by API, RON and GC analysis, with - results shown in Table 2, where B represents benzene, T represents toluene, X for all three isomers of xylene and EB for ethylbenzene, while PX / MX represents the yield ratio of para-xylene to meta-xylene.
    Table 1: ASTM D-2887 simulated distillation of the feed to LL to Ca Lc RA Co CA Table 2: Other properties of the feed
    MN PS es RS O [oem Rampeso fas: | Semper gemstone [TT | [memo Rampa 5 [TEETAES Ranpesa [49 [o E E Example 2. (Comparative) The naphtha feed described in Example 1 was contacted in a fixed bed reactor containing a commercial amorphous reform catalyst comprising platinum with a rhenium promoter in an alumina support. Reaction conditions included temperatures of 885, 895, 905 and 915ºF, a pressure of 350 psig, an hourly liquid spatial velocity (LHSV) of 1.5 h ”and a 5: 1 hydrogen to hydrocarbon molar ratio.
    The yield of Cs + liquid, its RON and other properties, as well as the production of hydrogen obtained under the conditions mentioned above are listed in Table 3, where HC means hydrocarbons and Hy / HC the molar ratio of hydrogen to hydrocarbons at the reactor inlet . A PX / MX ratio of about 0.41 was obtained for all products at these four temperatures. * Table 3: Properties of reform products obtained from a catalyst: from commercial reform comprising platinum with a rhenium promoter in a support of: alumina. pest RR RE O e a [BE O ESSA see ee ee ee sr er ee [TE - as az es es [oem Renpeso as Tag Rg 8 [I also cover rs so is sa [Esse E EE st Tr mma) and Pr eres a aa ae ad aaa a EO o pe TR Ta Tess as o E me e A IG IN O - H production, cubic foot 990 1000 1050 [aw portem co emanates 9º fo fo Do | Example 3. (Invention) The naphtha feed described in Example 1 was contacted in a fixed bed reactor containing a ZSM-5 zeolite-based catalyst composed of 30% by weight of alumina binder material.
    The ZSM-5 had a SiO7 / AIlÇO3 molar ratio of about 500 and was exchanged for ions for the ammonium form before incorporating 70% by weight of zeolite in 30% by weight of alumina extrudate.
    The extrudate was impregnated with 0.8% by weight of Pt, 0.38% by weight of Re, 0.35% by weight of Na and 0.3% by weight of Mg by an incipient moisture procedure to make the catalyst Final.
    The reaction conditions included temperatures of 865, 875, 885, 895, 905 and 915ºF, a pressure of 80 psig, an hourly spatial liquid velocity (LHSV) of 1.0 h ”and a molar ratio of hydrogen to hydrocarbon of 2: 1. The yield of Cs. liquid, its RON and other properties, as well as the hydrogen production obtained under the conditions mentioned above are listed in Table 4. The PX / MX ratio of the products produced on ZSM-5 zeolite catalyst in this example ranged from 1.02 to 1.32. Table 4: Properties of reform products obtained from a catalyst based on ZSM-5.
    gg:: SET EE EEE) Ed [EsHanpão les Taz ez fas Jer7 [ass | [Bomemo Rempeso - aa 57 As at 155 [steno- Hempess - 158 [12 [150 [158 Shot 177 [emereemo Rempeso - 135 155 ar Tas Taz Taz [mtas empso - 150 52 55 Tas Taz es [Xema Hompeso - as Ta Te es ez Te] [oem Hemp 1a as Tas as 129 [TasTETXES Mempeso - 345 [359 Tara faso [112 [425 | TE cs es was Production of H, cubic foot, 890 960 1000 1030 | 1060 [aso per perco amenação 197 fo Jem [roma co bro | : Example 4 (invention). The naphtha feed is prepared by a suitable distillation process to produce a naphtha feed having a high amount of C hydrocarbons ;, In this example, the naphtha feed contains more than 40% by weight of C hydrocarbons, of which more than 40 % by weight are Cs paraffins. The para-xylene / meta-xylene weight ratio of the naphtha feed is in the range of 0.4 to 0.45. This naphtha feed is contacted in a fixed bed reactor containing a ZXM-5 zeolite catalyst, as described in Example 3. The molar ratio of para-xylene / meta-xylene of the reformed product is greater than 1, 0.
    As demonstrated in the examples above, the process of the invention provides high para-xylene yield compared to a conventional process for making para-xylene. The process of the invention also gave a much higher PX / MX ratio compared to the process of the comparative example. Comparing the PX / MX ratios in Tables 3 and 4, the para-selectivity of the catalyst based - dezeolite ZSM-5 used in the process of the invention is clearly demonstrated.
    权利要求:
    Claims (19)
    [1]
    CLAIMS S 1. Process for producing para-xylene, characterized by the fact that S comprises the steps of: It is (a) providing a feed material containing C; which contains at least 10% by weight of paraffinic hydrocarbons C; a reform reaction zone containing a reform catalyst comprising a mid-pore zeolite having a silica to alumina molar ratio of at least 200 and a crystallite size less than microns; (b) contacting the feed material containing C; under 10 reform reaction conditions in the reform reaction zone, to produce para-xylene and meta-xylene in a para-xylene to meta-xylene weight ratio of at least 0.9; and (c) separating the para-xylene from the meta-xylene.
    [2]
    2. Process according to claim 1, characterized by the fact that step (a) comprises the supply of feed material containing C; s to the zone - reforming feed containing a reforming catalyst comprising ZSM-5.
    [3]
    3. Process according to claim 1, characterized by the fact that step (a) comprises the supply of feed material containing Cs to the zone. reform reaction containing a reform catalyst comprising silicalite. í
    [4]
    4. Process according to claim 1, characterized by the fact that É 20 step (a) comprises the supply of feed material containing Cs to the reform reaction zone containing a reform catalyst comprising a pore zeolite medium having a silica to alumina molar ratio of at least 200, a crystallite size of less than 10 microns and an alkaline content of less than 5000 ppm.
    [5]
    5. Process according to claim 4, characterized by the fact that - step (a) comprises the supply of a material! feedstock containing Cs for a reform reaction zone containing a reform catalyst comprising a mid-pore zeolite having a molar ratio of silica to alumina of at least 200, a crystallite size less than 10 microns, an alkaline content less than 5000 ppm and in the range between 0.1% by weight and 1% by weight of platinum, rhenium, or combinations thereof.
    [6]
    6. Process according to claim 1, characterized by the fact that step (b) further comprises producing para-xylene and meta-xylene in a weight ratio of at least 1.0.
    [7]
    7. Process according to claim 1, characterized by the fact that step (b) further comprises producing para-xylene and meta-xylene in a weight ratio of at least 1.1.
    [8]
    8. Process according to claim 1, characterized by the fact that step (b) further comprises producing para-xylene and meta-xylene in a weight ratio of at least 1.2. :
    [9]
    9. Process according to claim 1, characterized by the fact that a. step (b) comprises contacting the feed material containing C; under reform reaction conditions including a pressure between O psig at 350 psig, a temperature between —800ºFa1100ºF and a flow rate between 0.1 h ”to 20 h LHSV.
    [10]
    10. Process according to claim 1, characterized by the fact that step (c) comprises separating the para-xylene from the product flow and still recovering a depleted product flow of para-xylene.
    [11]
    11. Process according to claim 10, characterized by the fact that it also comprises recycling the depleted product flow of para-xylene to the reform reaction zone.
    [12]
    12. Process according to claim 10, characterized by the fact that step (c) comprises separating the para-xylene from the product flow by crystallization.
    [13]
    13. Process for producing para-xylene, characterized by the fact that it comprises the steps of: (a) contacting a hydrocarbon feed in which at least 50% by weight of said feed boils above 550ºF in a first reaction zone: comprising a catalyst of hydrocracking under hydrocracking conditions to form an effluent; : 20 (b) separating the effluent into at least a fraction containing C ;, comprising at least 10% by weight of paraffinic hydrocarbons Cs; (c) supply the fraction containing Cs to a second reaction zone; (d) contacting the fraction containing C; under reform reaction conditions with a reform catalyst comprising a mid-pore zeolite having a molar ratio of silica to alumina of at least 200, a crystallite size of less than 10 microns and an alkaline content of less than 5000 ppm in a second reaction zone, to produce a product flow comprising para-xylene and meta-xylene, wherein the ratio of para-xylene to meta-xylene is at least 0.9; and (e) separating the para-xylene from the product stream.
    [14]
    14. Process according to claim 13, characterized by the fact that hydrocracking conditions comprise a temperature between 450 to 900ºF, a pressure between 500 to 5000 psig, an LHSV between 0.1 to 3015 and a circulation rate of hydrogen between 2,000 to 5,000 standard cubic feet per barrel.
    [15]
    15. Process according to claim 13, characterized by the fact that it additionally comprises the step of recovering a depleted product flow of para-xylene.
    [16]
    16. Process according to claim 15, characterized by the fact that it additionally comprises the step of recycling the depleted product flow of ãS para-xylene to the second reaction zone. Ss
    [17]
    17. Process according to claim 13, characterized by the fact that the reform reaction conditions include a pressure between O psig at 350 psig, a temperature between 800ºF to 1100ºF and a flow rate between 0.1 h '* to 20 h ”of LHSV.
    [18]
    18. Process according to claim 13, characterized by the fact that it further comprises generating hydrogen from the second reaction zone.
    [19]
    19. Process according to claim 18, characterized by the fact that the hydrogen is recycled to the first reaction zone.
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    同族专利:
    公开号 | 公开日
    US8471083B2|2013-06-25|
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    KR20130045369A|2013-05-03|
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    US20120029257A1|2012-02-02|
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    US20140046106A1|2014-02-13|
    ZA201300146B|2017-06-28|
    US20130131413A1|2013-05-23|
    US9115041B2|2015-08-25|
    CN103025686A|2013-04-03|
    KR101930328B1|2018-12-19|
    CN103025686B|2015-07-08|
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    法律状态:
    2021-04-27| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2021-12-14| B350| Update of information on the portal [chapter 15.35 patent gazette]|
    优先权:
    申请号 | 申请日 | 专利标题
    US12/845,618|US20120029257A1|2010-07-28|2010-07-28|Process for the production of para-xylene|
    US12/845,618|2010-07-28|
    PCT/US2011/040786|WO2012015541A2|2010-07-28|2011-06-16|Process for the production of para-xylene|
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